How to Cut Oak Plywood Without Chipping

Cutting oak plywood cleanly is essential for professional-looking projects. Whether you’re building cabinets or furniture, these proven techniques will help you achieve clean, chip-free cuts.

Key Tips for Clean Cuts

Always use a sharp blade designed for plywood – a fine-tooth blade with at least 60 teeth works best. Position the good face of the plywood upward when cutting with a circular saw, and downward when using a table saw. This prevents chipping on the visible surface.

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Essential Steps

1. Score the cut line first with a utility knife to prevent surface splintering
2. Support the entire sheet properly to prevent vibration
3. Use painter’s tape along the cut line for extra protection
4. Cut slowly and steadily – rushing the cut often causes chipping
5. Set blade depth to extend just 1/4 inch below the plywood

Recommended Tools

• Fine-tooth saw blade (60-80 teeth)
• Zero-clearance insert for table saw
• Sharp utility knife for scoring
• Painter’s tape
• Proper supports or sawhorses

Remember to wear safety equipment and work in a well-ventilated area. Taking these extra steps will ensure your oak plywood projects have clean, professional edges that require minimal sanding.

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